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Read Lee Waters thrilling story!

Lee Waters
It Was a Bad Day to Fly!
by Daedalian Member Lee Waters
(An account submitted for the Sun Coast Daedalian
Flight’s Dobee Award for “The Most Engines Lost
During a Non-Combat Personnel Airdrop Mission”.)
Note: To the best of my recollection, the
following event happened sometime during the summer
of 1971. I also believe that the C-141 tail number
was 38078, although I have been unable to retrieve
any Form 5 records of the flight. At the time I
was assigned to either the 30th or the 6th MAS at
McGuire AFB, NJ.
The airdrop mission began just like many personnel
airdrops I had flown previously. At the squadron we
three crews involved in the formation flight received
the standard premission briefing. I was informed
that my crew and I would be flying position number
two of a three-ship formation flight flying from
McGuire to Ft. Bragg, making a personnel airdrop,
without landing, and then flying back to McGuire
for landing and mission termination. Each of the
three aircraft would be dropping a relatively small
group of Army reserve paratroopers who badly needed
the parachute drop to maintain their currency and
not loose their jump pay.
Preflight inspections were normal as was our flight
planning at Base Operations. Fortunately the weather
would be "severe clear" all the way around the flight
planned route with light and variable winds at
McGuire and at the drop zone. Piece of cake….
Once at the aircraft I met with the Army paratroops
we would be dropping. There were an even dozen of
them. The Jumpmaster was very experienced with many
jumps under his belt, but most of the others were
less experienced.
I gave the combined aircrew and paratroops the normal
briefing after which the jumpmaster took me aside and
told me that they really needed to complete the airdrop
in order to continue to receive their jump pay. It
seemed that they had put off scheduling the time away
from their civilian jobs to do the jump until they were
close to the last days of their eligibility. I said I
would do everything I could to ensure they got their
drop.
Start, taxi, and takeoff were uneventful and, following
takeoff, our three aircraft joined up during the initial
stages of the climb out.My aircraft was in the number
two position as planned. Our three C-141s had taken
off to the south from McGuire, so we made a gentle left
turn to fly over Atlantic City’s VOR to pick up the
airway for our continued climb to cruise altitude and
the flight down to Ft. Bragg for our airdrop.
Passing over the Atlantic City airport’s VOR and
climbing through about 19,000 feet altitude, I was
shocked to hear the number three engine begin to
compressor stall severely! It was booming and banging
so hard I had a real concern that the engine would
either start throwing out turbine or compressor blades
or fly off the pylon since there were only two big
bolts attaching the engine to the pylon mounts. The
whole aircraft was shuddering and vibrating! The
vertical scale engine instruments for number three
would drop to zero following a loud BANG! that
reverberated throughout the aircraft. Then the engine
would re-light from the continuous ignition and begin
spooling up to match the throttle’s climb power
position. Then BANG! and the whole thing would
repeat itself. I rapidly performed the emergency
procedure which directed the throttle to be retarded
toward the idle position until the engine settled
down, then to advance the throttle back to power.
I retarded the throttle, but the only time number
three would settle down was at idle. The minute I
began inching the throttle out of idle the severe
banging would begin again.
Remembering the Jumpmaster’s predicament, I rapidly
reviewed my options and the regulatory constraints
that applied. I basically had two choices:
1) Return to base and scrub the mission and hope
the troops could get another drop in a hurry
(which was a remote possibility) or,
2) to continue with the drop with three engines at
normal power and number three engine operating at
idle. Technically, I decided, I did have all four
engines running and the airdrop was important to
complete. But the safe thing would be for me to
swap positions with the number three aircraft so
if anything further happened during the drop at
low altitude and airspeed, I wouldn’t have my
options limited by an aircraft immediately behind
me, nor have the possibility of me flying right
behind a steam of parachutists jumping out of
both sides of number one. I surely didn’t want
to fly through the troopers in their ‘chutes if
the worse happened and I couldn’t hold altitude.
So I advised Lead of my predicament and suggested
that number three and my aircraft exchange
positions and I would continue as tail-end Charlie.
When he asked, I told him I had about 3000 hours
in the aircraft and that I held an instructor pilot
qualification level. Lead was somewhat hesitant to
allow it, but my plan did eliminate or reduce any
risk to minimal and I would be technically within
the regulations, so he agreed.
All three of us aircraft commanders quickly devised
a plan. In changing positions, I would slide out to
the right until well clear of the formation, then
number three would move up to the number two position.
I would then drift back to become level with the
vacated number three position and subsequently slide
left into position. It seemed like a solid plan to
all of us and our navigators had enough time remaining
enroute to adjust their lead point and drop timings,
so Lead directed us to begin. I briefed my crew on
intercom and no one had a problem with it. The
Loadmaster would bring the Jumpmaster up to date on
what was happening.
Just as I was beginning my slight right turn out of
position, number one and two engines started to boom
and bang just as number three had done not more than
three minutes before!
BOOM, BANG, SHUDDER!
The aircraft felt like it was going to come apart
any second! I pulled those two engine throttles
back to idle, checked my altitude (passing 21,000
feet) and directed the Flight Engineer to change
feeding the engines out of different fuel tanks
(in case of bad fuel) and yelled (I am embarrassed
to remember) over the interplane radio that two
more engines were doing the same thing! I said I
was returning to McGuire or going to perform a
power-idle glide into Atlantic City’s airport if
number four began doing the same thing!!
I quickly informed the loadmaster what was happening
and as I was telling him, he informed me that the
Jumpmaster was running up front to talk with me.
I turned back to look at the cockpit entry door and
as I did, I saw that the cockpit seemed to be about
five times bigger than it actually was!
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Adrenalin? Yup; bet on it!
The Jumpmaster hurried up to me and yelled that
his men wanted to jump out of the airplane!
(They didn’t care if we would have been 20 miles out
over the ocean; they just wanted to depart the sick
aircraft which sounded like it was going to break
up.) I quickly thought that request through, but
was confident with the altitude I had and the fact
that Atlantic City’s airport was under
us and that McGuire wasn’t too far away, I could
get them back without them having to walk a long
way back to civilization for rescue. I also wasn’t
about to compound my control problems by increasing
drag on the aircraft that slowing down to drop speed
and opening a door for them to jump out of would have
caused.
Atlantic City Airport, Pomona, NJ
So I promised him I would get them back to a safe
landing either at Atlantic City’s airport or McGuire
and told him to return to his seat.
After leveling off and declaring an emergency with
our departure controllers, I told the controller of
my intentions to attempt to return directly to
McGuire essentially under a powered glide.
We were cleared direct, given a heading to pick up
and an altitude to descend to. I told the controller
I would prefer to keep as much altitude as I could
until I was sure of the landing at McGuire.
With the three ailing engines at idle, number four
at climb power and the aircraft trimmed up, I still
couldn’t maintain altitude. The best I could do was
a 300 feet per minute slow descent. I didn’t want
to retry any of the three bad engines because the
compressor stalls had been so severe my crew and I
believed serious or catastrophic damage would
happen if I tried to increase the power. I planned
to use the sick engines only if it became evident
that we wouldn’t make the field safely. Thank God
the weather was clear with about 10 miles
visibility.
Our controller handed us off to the McGuire approach
controller who must not have been briefed very well
because he immediately told us to descend and
maintain 1500 feet altitude. I told him what the
situation was and to just give us headings to the
runway. I requested a reverse direction landing to
the north so we wouldn’t have to maneuver around.
He told me the winds would allow for a landing to
the north and would set it up. During the descent,
I made a radio call to advise our Command Post of
what had happened and our intentions. The CP
controller said they’d all go outside and watch our
(hopefully) successful landing. I didn’t appreciate
the levity, I can tell you.
Since my engines were still rotating with enough
RPMs to allow for normal configuration, I briefed the
crew that I would delay configuring the aircraft for
landing until we had the field made and then do a
hurried gear lowering and an approach flap landing
so as to reduce the drag on the aircraft until the
final moments. We would perform as much of the
applicable checklists as possible but keep the gear
and flaps up until we were assured of making the
field. I told them I was planning to execute a
higher than normal VFR final approach to runway 36.
I briefed each crew member what I wanted him to do
in addition to his normal checklists. I asked the
Scanner, who had very few duties during the final
approach, to be my flaps and gear monitor and to
call out if we had omitted lowering them within 5
miles from the runway. The Navigator was to be his
gear monitoring backup.
Final approach to the field was uneventful. But in
spite of the higher than normal altitude of my
approach, the C-141 ran out of altitude just a little
beyond the threshold.
Goose Bay Royal Canadian Air Base
Roll out and taxi to parking procedures were normal
with no further problems being encountered. I can
tell you that my flight suit was drenched with sweat
by the time we shut down the engines.
The Jumpmaster and his entire group made a special
effort to thank my crew and me for the successful
landing before they departed the aircraft. I never
did find out if they got another jump before their
currency period expired. I also never found out
exactly why those engines failed although an
aircraft commander friend of mine (some two weeks
later) experienced the same problem with all four
engines when they were at cruise altitude and about
half an hour past the Canadian coastline enroute
on an Atlantic Ocean crossing. He said that if he
had been five minutes further along the route he
didn’t believe he could have made it back to
Goose Bay Royal Canadian Air Base.
Based on these two incidents happening so close
together, when the command post at Goose informed
the MAC command post of what was happening, the
MAC Deputy Commander for Operations (DCO)
immediately directed that all McGuire C-141 crews
in the air world-wide be contacted and issued an
order to find the nearest airfield and land
immediately until the cause could be determined.
The cause was determined a couple of days later.
Algae had been able to survive and even grow in
the JP-4 fuel storage tanks at McGuire. No one
could believe that anything alive could survive
in such an extreme environment, but it so
happened that the algae could and did. As I
heard it, when the fuel pumps within the
aircraft's tanks got somewhat clogged they would
begin cavitating and starve the engines of fuel
which would cause compressor stalls. Since we
had 10 tanks on the C-141, not all engines would
experience the problem at the same time unless
all engines were fed out of the same tank at
the same time which was a rarity.
The fuels folks at McGuire and on all MAC bases
throughout the world had their work cut out for
them. Before any aircraft out of McGuire could
fly, the fuel folks had to drain, inspect and
clean all fuel tanks (both storage and aircraft)
plus verify all their tanker trucks and fueling
hoses were free of contaminants. Fortunately,
I heard that some sort of fuel additive was
available that would kill the algae and ensure
a stop to the algae problem once all the fuels
were passed through some big filters. I heard
that the fuels folks also had to back-track
where the fuel had come from and inform
officials there of the situation and recommend
that they check their tanks and transport
systems.
© 2006 Dudley F. Waters
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